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As for rewiring and replacing “if it ain’t broke don’t fix it”. Personally I usually end up putting in new pots because existing ones crackle or are uneven. Since you’re changing pickup types you might find that you want different capacitor values and treble bleed networks. This might need a bit of experimentation. My first step would be to swap the pickups and play it for a while before deciding.
.1uF cuts more high frequencies than you might wish. .047, .033 and .022uF may prove more suitable.
The suddenness of the tone control would make sense if it were 1 Meg Ohm.
Either way, switching it out for a good quality 250K Log pot should give a useful taper.
I prefer a fairly large tone cap like 0.47uF for a bright Tele-type guitar, but it does require a good pot.
"Take these three items, some WD-40, a vise grip, and a roll of duct tape. Any man worth his salt can fix almost any problem with this stuff alone." - Walt Kowalski
"Only two things are infinite - the universe, and human stupidity. And I'm not sure about the universe." - Albert Einstein
Next... Which pots to go for? The Dyna would sway me towards 500k or 1meg but the single coil Broadcaster in the bridge will want 250k ?
I'll have open up the Tele and see what's lurking below the scratch plate.
What is that thing attached to the tone pot and why has it got two green things stuck to it?
The green thing on the right, soldered between the outer terminal of the pot and the chassis of the tone pot is the capacitor that determines the roll off frequency of the tone control. There should be legend printed on the other side. The figures represent the value of the capacitor in either pico- or micro-Faradays.
The green thing on the left, bearing the legend 2A104J is another capacitor. The value of 104 pF makes it suitable as a treble bypass capacitor - either on its own or as part of a network involving a resistor.
In this instance, the 104pF has been connected in a highly unusual location. What it does in your circuit depends on where the black insulated wire on the third terminal of the tone pot finishes up.
It is conventional for the input on a passive treble roll off control to arrive at the central terminal. In your circuit, that location is occupied by one leg of the treble bypass capacitor.
As things stand, your tone control appears to be attempting to serve as a simultaneous treble roll off and treble bypass.
The output cable on the humbucker will involve five wires in the sense of start and end of each coil plus a permanent ground for the metal parts. (The baseplate and a metal cover, if present.)
It looks like an approximation of the Fender 'Greasebucket' tone circuit, where as the tone control is turned down the second cap is added in series with the first, progressively reducing the effective value. I'm guessing the other cap is also this value, as it looks the same physical size, so the result is .05uF when the control is fully down.
I have really no idea of the purpose of this, since the cap value is almost completely irrelevant when the control is up full, so why not just use the smaller value in the first place in a standard tone circuit, and save the cost of a cap and the labour of wiring it up?! Needless complexity for the sake of it...
"Take these three items, some WD-40, a vise grip, and a roll of duct tape. Any man worth his salt can fix almost any problem with this stuff alone." - Walt Kowalski
"Only two things are infinite - the universe, and human stupidity. And I'm not sure about the universe." - Albert Einstein
I built a Mcawber / Bonamassa style broadcaster, with a Gibson Paf in the neck and a Mojo broadcaster bridge, and also got a pre wired plate for an Esquire, 3 way for the Broadcaster, and 5 way for the Esquire. I play the Esquire the most.
Best to use good quality pots and switches for these kind of things IMHO.
"Take these three items, some WD-40, a vise grip, and a roll of duct tape. Any man worth his salt can fix almost any problem with this stuff alone." - Walt Kowalski
"Only two things are infinite - the universe, and human stupidity. And I'm not sure about the universe." - Albert Einstein
I'd like to keep things as simple as possible with the wiring for now so will strip this lot out and go again.
Posted at the same time so I missed this.
I'll order a new switch and output jack too, plus some cable. Where best to order from?
"Take these three items, some WD-40, a vise grip, and a roll of duct tape. Any man worth his salt can fix almost any problem with this stuff alone." - Walt Kowalski
"Only two things are infinite - the universe, and human stupidity. And I'm not sure about the universe." - Albert Einstein